How Holley Got This Ultra 4 Racer Back On Track In The Nick Of Time

06/11/2021
10 min read

How Holley Got This Ultra 4 Racer Back On Track In The Nick Of Time

06/11/2021
10 min read

โ€œIโ€™ve always been bit of a speed demon,โ€ says entrepreneur and off-road racer Tommy Dykstra. โ€œI started racing doing hare scrambles on four wheelers, and from there I went to shifter karts. Iโ€™ve always enjoyed the endurance formats, where you get to spend hours on track.โ€


Following a stint in diesel truck drag racing, Dykstra turned his attention back to off-roading when he acquired a lightly modified Jeep Wrangler and set to work getting it ready for some serious abuse. But after going through a few progressively more-potent iterations of the JK, he considered pivoting to another platform. โ€œI put about a thousand miles on the second version of the build and I realized it still just wasnโ€™t enough,โ€ he says. โ€œSo at that point, I thought about putting together a side-by-side to go race at King of the Hammers instead.โ€


But after watching GenRight Off Road president Tony Pellegrino compete at the 2020 King of the Hammers event in a JK Wrangler of his own, Dykstra had a change of heart. โ€œIt just looked like a lot more fun than the RZR would be,โ€ he says. โ€œSo I immediately got on the phone with them.โ€


Dykstra Ultra 4 side profile

Since 4400 is Ultra 4โ€™s anything-goes unlimited class, most racers compete in purpose-built race buggies. But despite the inherent disadvantage of building a 4400 racer on a production chassis, Dykstra is now running competitively with pro drivers. His JK Wrangler rolls on 40-inch Mickey Thompson off-road racing radials.


Dykstra and the team at GenRight soon reinvented the Jeep as a race-ready machine, installing the companyโ€™s three-link front suspension and a four-link out back, along with Currie axles, Branik Motorsports 300M axle shafts, and Auburn Lockers. They also ditched the boosted V6 powerplant in favor of a naturally aspirated 700hp 7.4-liter all-aluminum LSX mill from Denton Racing, and backed it up with a 4L80 transmission with a reverse manual valve body. โ€œWhen youโ€™re climbing big, steep stuff, being able to just shove the shifter forward to go into reverse is really helpful,โ€ he points out. โ€œNormally youโ€™d have to shift through all the gears to get back to reverse, and a second can make a big difference when the truck is about to tip.โ€


Dykstra set his sights high and built the Jeep to be eligible for Ultra 4 4400, an unlimited class where purpose-built, tube chassis race vehicles normally compete. โ€œI knew it would be tough to get podiums in this class, but I wanted to run 40-inch tires and this is the only class that allows it,โ€ he says. โ€œUltimately the goal was to build something that could be reliable when driven this hard and wouldnโ€™t need a ton of work after every race. It still has back seats โ€“ I drive it around on trails with my family all the time.โ€


He started out with a GM engine management system, but quickly discovered its limitations. โ€œI had a ton of problems with it. It just wasnโ€™t very racer-friendly. That computer took me out of the race at King of the Hammers earlier this year โ€“ the throttle pedal would just disappear without warning when I would hit something hard. It actually caused me to roll over. So thatโ€™s when I started looking into alternatives.โ€


Dykstra Ultra 4 engine bay

The Jeepโ€™s current powerplant is a 7.4-liter all-aluminum LSX engine from Denton Racing that dishes out 700 horsepower and 660 pound-feet of torque. Itโ€™s a pretty big upgrade from the 202hp 3.8-liter V6 that the Wrangler started out with. Dykstra tells us that he opted for Holley's tapered LS throttle body because it allows for finer throttle control at low speeds โ€“ a feature thatโ€™s particularly helpful when youโ€™re crawling over a four-mile rock trail.


After getting several recommendations, he switched over to a Holley Dominator EFI system, along with a tapered Holley throttle body for more nuanced throttle control at low RPMs. Once the system was installed, Dykstra headed down to San Felipe, Mexico for its inaugural Ultra 4 race โ€“ a five-lap race on a 22-mile course that included four miles of rock crawling along the way. โ€œIt was the first race that Iโ€™ve run the race without one single problem with the engine management system,โ€ he notes.


Running the practice sessions that led up to qualifying was a different story, though. โ€œI had put a few hundred miles on the Holley system beforehand, but this was the first race it had seen. During the pre-running sessions, I found that Iโ€™d get a few miles into the course and then the system would give me crazy readings and shut down.โ€


Dykstra started troubleshooting, replacing the harness and sensors to try to remedy the issue to no avail. Frustrated, he reached out to Ultra 4 race director JT Taylor, who in turn put him in touch with Holley EFI Motorsports team members Andrew Starr and Bryan Grigsby. โ€œTypically the installs we help out with are at engine shops, race shops, and that kind of thing,โ€ Starr explains. โ€œIn these situations the troubleshooting is often more advanced because theyโ€™re generally custom installs, and that means thereโ€™s a lot of nuances involved that you donโ€™t come across in more common applications.โ€


Dykstra Ultra 4 cockpit

The cockpit is outfitted with two Holley EFI Pro digital dashes โ€“ a 12.3-inch unit for the driver and a 6.86-inch display for the co-driver. โ€œI have the co-driver limited to a few vitals โ€“ heโ€™s also got to look at the map and keep us on course, so itโ€™s sort of a backup system in case I donโ€™t notice something is up.โ€


With the race event soon approaching, Dykstra and Starr worked through the problem over the phone. โ€œUsually the data logs will give you some insight into whatโ€™s going on with the product and a potential remedy,โ€ Starr says. โ€œBut in some cases that information either isnโ€™t available, or it wouldnโ€™t help solve the problem. In this particular case we couldnโ€™t capture that information because the vehicle was just shutting off. But the big clue was that the data was also being corrupted โ€“ the numbers werenโ€™t making any sense. That indicated to me that this was an interference issue.โ€


Starr adds that when data is corrupted while the system is running, thereโ€™s typically a common culprit. โ€œItโ€™s because of interference caused by a USB cable. USB cables are usually considered pretty innocuous, but theyโ€™re highly sensitive cables, and it can actually feedback into the ECU. And in this case, we discovered that this communications cable was in a very precarious position.โ€


Dykstra Ultra 4 suspension

GenRightโ€™s three-link front suspension provides articulation up front, while their four-link system keeps things in check at the rear.


With less than an hour before qualifying, Tommy disconnected the USB cable and went out for a lap to test the Jeep. โ€œWe ran the whole lap without any issues at all, so we knew that we had found the problem,โ€ he says. โ€œIf it wasnโ€™t for Holleyโ€™s support, I donโ€™t think we would have been able to resolve it. If we had been running the GM system, who would we have called?โ€


Dykstra went on to finish mid-field in the 4400 race โ€“ not bad considering he was the only racer in field competing in a production Jeep chassis. โ€œWe beat sixteen purpose-built race cars out there,โ€ he says. โ€œAnd being able to finish that race secured us a spot for the 2022 King of the Hammers.โ€


In the meantime heโ€™s got five more Ultra 4 races on this seasonโ€™s calendar, after which the plan is to build a tube chassis monster for 4400 and switch the Jeep over to 37-inch tires for the 4800 class. โ€œThe goal right now is just to show that somebody that hasnโ€™t been a fabricator for their whole life can build something and run competitively against professionals,โ€ he adds. โ€œI want to prove that if youโ€™ve got the drive, you can make it happen.โ€


Dykstra JK Ultra 4


author

255 Posts